Swamp Outlaw 1984 Honda ATC Big Red 200ES Front Fork Rebuild Sleeve Lift Kit
Swamp Outlaw Lifts
1984 Honda Big Red 200ESFront Fork Tube Sleeve Weld Kit
Front Suspension; The ATC 200E and 200ES front forks almost always are worn out With no available rebuild kits on the market this leave very few options especially for lifting. This is the simplest option we could come up with. This tube fits snug inside the bottom fork and slips over the fork tube. After the ride height is set you weld the tubes in place and they're ready to go.
This kit can be used with both the 2” and 4” rear lift from Swamp Outlaw as well as just welding in at stock height to tighten up the worn out forks.
Step 1: Disassemble front suspension and remove all components from lower fork bottom including the plastic slides inside tube and the spring.
Step 2: Clean up top of fork bottoms to prep for welding. Then press the supplied tube into the fork bottom about 3-4”. Make sure to mark on the tube so booths sides are pressed in evenly. These can be welded on the bench at this time.
Step 3: Slide new tubes with welded fork bottoms onto the front forks. Then assembly front tire and hub. Make sure that all 3 tires are making contact with the ground and using the floor jack adjust the front ride height to where you want it. If you're lifting the rear, make sure the rear lift is installed before welding the front in place. Clean off paint/chrome on the forks where the weld will be. Once everything is in place, tack in several places and finish welding. Make sure to leave the front hub and wheel bolted tightly in place to hold fork ends from moving during welding. At this point the install is complete and you're ready for paint.
Please Note; These products are all manufactured at our small shop in Minnesota! We do our very best to make sure that orders ship within 3 days. Because these are custom built in small batches there may be a 7 to 12 day lead time on some orders. Every product that leaves our building is build to the highest quality standards and guaranteed fit. Thank you for the understanding!
Swamp Outlaw Lifts
1984 Honda Big Red 200ESFront Fork Tube Sleeve Weld Kit
Front Suspension; The ATC 200E and 200ES front forks almost always are worn out With no available rebuild kits on the market this leave very few options especially for lifting. This is the simplest option we could come up with. This tube fits snug inside the bottom fork and slips over the fork tube. After the ride height is set you weld the tubes in place and they're ready to go.
This kit can be used with both the 2” and 4” rear lift from Swamp Outlaw as well as just welding in at stock height to tighten up the worn out forks.
Step 1: Disassemble front suspension and remove all components from lower fork bottom including the plastic slides inside tube and the spring.
Step 2: Clean up top of fork bottoms to prep for welding. Then press the supplied tube into the fork bottom about 3-4”. Make sure to mark on the tube so booths sides are pressed in evenly. These can be welded on the bench at this time.
Step 3: Slide new tubes with welded fork bottoms onto the front forks. Then assembly front tire and hub. Make sure that all 3 tires are making contact with the ground and using the floor jack adjust the front ride height to where you want it. If you're lifting the rear, make sure the rear lift is installed before welding the front in place. Clean off paint/chrome on the forks where the weld will be. Once everything is in place, tack in several places and finish welding. Make sure to leave the front hub and wheel bolted tightly in place to hold fork ends from moving during welding. At this point the install is complete and you're ready for paint.
Please Note; These products are all manufactured at our small shop in Minnesota! We do our very best to make sure that orders ship within 3 days. Because these are custom built in small batches there may be a 7 to 12 day lead time on some orders. Every product that leaves our building is build to the highest quality standards and guaranteed fit. Thank you for the understanding!
Swamp Outlaw Lifts
1984 Honda Big Red 200ESFront Fork Tube Sleeve Weld Kit
Front Suspension; The ATC 200E and 200ES front forks almost always are worn out With no available rebuild kits on the market this leave very few options especially for lifting. This is the simplest option we could come up with. This tube fits snug inside the bottom fork and slips over the fork tube. After the ride height is set you weld the tubes in place and they're ready to go.
This kit can be used with both the 2” and 4” rear lift from Swamp Outlaw as well as just welding in at stock height to tighten up the worn out forks.
Step 1: Disassemble front suspension and remove all components from lower fork bottom including the plastic slides inside tube and the spring.
Step 2: Clean up top of fork bottoms to prep for welding. Then press the supplied tube into the fork bottom about 3-4”. Make sure to mark on the tube so booths sides are pressed in evenly. These can be welded on the bench at this time.
Step 3: Slide new tubes with welded fork bottoms onto the front forks. Then assembly front tire and hub. Make sure that all 3 tires are making contact with the ground and using the floor jack adjust the front ride height to where you want it. If you're lifting the rear, make sure the rear lift is installed before welding the front in place. Clean off paint/chrome on the forks where the weld will be. Once everything is in place, tack in several places and finish welding. Make sure to leave the front hub and wheel bolted tightly in place to hold fork ends from moving during welding. At this point the install is complete and you're ready for paint.
Please Note; These products are all manufactured at our small shop in Minnesota! We do our very best to make sure that orders ship within 3 days. Because these are custom built in small batches there may be a 7 to 12 day lead time on some orders. Every product that leaves our building is build to the highest quality standards and guaranteed fit. Thank you for the understanding!
